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CHARISMA Production
Basis Module

The CHARISMA Base Module for Production supports production by managing and developing production orders for standard items and variants. The production control and development is based on released production proposals from the already implemented CHARISMA Base Module for Material- Requirements Planning. Alternatively, or as an extension, production orders can be entered and managed manually.

The necessary master data specifically for production (bill of materials/recipes, routing plans, capacity master), is provided from the CHARISMA-Supplementary Module for Basic Data Management. Production development is supported by the CHARISMA-Control Center for Production from which individual functions can be called.

The CHARISMA Base Module for Production includes the following functions:
  • Master data management
  • Converting released production orders from the CHARISMA Base Module Material Requirement Planning
  • Managing production orders
  • Component availability checks
  • Order start
  • Forwards and backwards scheduling of production orders
  • Allocating component lots for production orders
    -automatic mass allocation according to FIFO
    -automatic single allocation according to FIFO
    -single allocations with manual selection of one or more lots
  • Printing of production order papers
    -Recipes
    -Manufacturing specifications
    -In-Process-Control specifications
    -Weighing instructions with weighing specifications
    -Routing step papers with routing step descriptions and routing step bill of materials
    -Labels for identifying finished goods
  • Call-off from components in production – as a multiple call-off, single call-off or weighing issue
  • Booking of incoming goods with
    -Transport instructions
    -Pallet labels
    -Pack labels
  • Consumption booking
    -Retrograde according to entry from reserved stock
    -manually out of the reserved stock and from the staging area stock
  • Confirmation of times and capacity receipts with amount of goods per routing step as well as the relative correction function
  • Target/Actual comparisons
  • Order completion
  • Archiving of production orders
The lot based stock accounting occurs for all production steps, starting with raw ma-terials and packing materials and continuing through the intermediate stages and bulk goods right up to finished goods.

Managing staging area stock, split pallets and hand stores all support the staging area management.

The CHARISMA Base Module for Production can be extended with the following CHARISMA-Supplementary Modules:
  • Basic data management
  • Active and passive lot inheritance
  • Time management
  • Graphical control center
  • Shop floor weighing solution
The CHARISMA Base Module for Production cooperates with the following CHARISMA Base modules:
  • Material requirement planning
  • Item management
  • Quality control
  • Servicing
  • Just-In-Time-Scheduling with target Lots
  • Costing

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